A double layer roll forming machine is an industrial metal forming system that produces two different panel profiles on one machine. The two forming lines are stacked vertically. They share one decoiler, one cutting system, and one PLC control system.
Instead of buying two separate machines, operators can switch between profiles in under 5 minutes via PLC selection — compared to 2–4 hours for a full roll change on a single layer machine.
🏭 ماذا تنتج آلة تشكيل الطبقة المزدوجة هذه؟
منتجاتنا متعددة الاستخدامات آلة التشكيل بالدرفلة ثنائية الطبقة تصنع نوعين من الألواح القابلة للتخصيص والتي تعد ضرورية لمختلف الصناعات:
الملامح شبه المنحرفة (على سبيل المثال، AG Panel/Trimdek): يتم استخدامه غالبًا في الهياكل التجارية والأسقف الصناعية بسبب القوة الفائقة. إذا كان تركيزك منصبًا على ملف تعريف واحد شديد التحمل، فاستكشف قسمنا المتخصص [آلة تشكيل لوحة AG] أو مخصص لدينا [آلة تشكيل اللفائف من شركة تريمديك] خيارات.
المقاطع المموجة/المتموجة (على سبيل المثال، المقطع الدائري المخصص/المموج التقليدي): مثالي للأسقف السكنية، وكسوة الجدران، والتطبيقات الزراعية. للاطلاع على أشكال الموجات التقليدية، يُرجى زيارة موقعنا. [آلة تشكيل الألواح المعدنية المموجة]. للحصول على تصميمات فريدة مثل Spandek، تحقق من [آلة تشكيل لفة الكرة المخصصة]
على الرغم من أن هذه الآلة تعمل في وضع غير متزامن، فإن قدرتها على تبديل الملفات الشخصية بسرعة تجعلها الأصول الأكثر مرونة وقيمة للشركات التي تدير متطلبات المشاريع المتنوعة عبر قطاعات البناء والزراعة والصناعة.
TL;DR: BELI Double Layer Roll Forming Machine
TL;DR — Double Layer Roll Forming Machine by BELI ROLLFORMING
- ✅ 2 profiles on 1 machine — trapezoidal + corrugated, IBR + step tile, etc.
- ✅ 40+ forming stations — 42CrMo chromed rollers, NSK bearings
- ✅ 12–15 m/min speed | ±2 mm cut accuracy
- ✅ 0.25–0.8 mm material thickness | galvanized, color-coated, aluminum
- ✅ Siemens PLC + Yaskawa inverter | 380V–480V customizable
- ✅ From USD 35,000 FOB Shanghai
- ✅ 24-month warranty on the complete machine
- ✅ 90 working days delivery after deposit
⚙️ المكونات الرئيسية: مصممة للدقة والمتانة
جهاز فك الملفات الهيدروليكي
- سعة: 3–10 tons (by configuration)
- Mandrel: Motor-driven expanding type (480–520 mm ID)
- Max coil OD: 1200–1500 mm
- Brake: Pneumatic — keeps steady tension to prevent coil overrunning
- اختياري: Coil car for safe loading
Feed & Guide Device
- Hand-wheel adjustable guides
- Keeps material centered and straight entering the forming stations
- Reduces material skew and improves profile accuracy
Double Layer Roll Forming Machine Main Unit
- Two stacked forming lines: typically 15–25 stations per layer
- Rollers: 42CrMo (4140) steel, hard chrome plated, runout ≤±0.03 mm
- Shafts: 40Cr steel, Ø75 mm, HB220–260
- المحامل: NSK spherical roller bearings at every shaft support
- Drive: 1.0″ (16B) heavy-duty chain + gear, powered by 7.5 kW motor
- التحكم في السرعة: Yaskawa frequency inverter
نظام القطع الهيدروليكي
- النوع: Post-cut hydraulic shearing
- الطاقة: 7.5 kW hydraulic pump, 12–16 MPa
- Blades: Cr12Mov, HRC 58–62°
- دقة: ±2 mm
- Trigger: Omron/Koyo encoder tracks material travel in real time
نظام التحكم PLC
- وحدة التحكم المنطقية القابلة للبرمجة: Siemens + touch screen HMI
- Inverter: Yaskawa for smooth speed control
- Modes: Automatic and manual
- Languages: English and Chinese
- سمات: Speed adjustment, length setting, cut count, fault diagnostics
نظام التكديس
- المعيار: Two 3m manual collection tables (included)
- اختياري: 6m or 12m pneumatic auto stacker for automated stacking
📝 المواصفات الفنية لآلة تشكيل اللفة ذات الطبقتين
Machine Overview
| المعامل | المواصفة |
|---|---|
| نوع الآلة | Double Layer Roll Forming Machine (non-simultaneous) |
| Profile Combination | Customizable (e.g., trapezoidal + corrugated, IBR + step tile, roof panel + wall panel) |
| محطات التشكيل | 16–24 stations per layer (varies by profile complexity) |
| سرعة التشكيل | 12–15 m/min (adjustable) |
| Cut-to-Length Accuracy | ±2 mm |
مواصفات المواد
| المعامل | المواصفة |
|---|---|
| نوع المادة | Galvanized steel, color-coated steel, ZINCALUME® steel, COLORBOND® steel, aluminum, stainless steel |
| مقاومة الخضوع | Min 550 MPa |
| سماكة المادة | 0.25–0.8 mm |
| Feed Width | 750–1250 mm (varies by profile design) |
Roller & Shaft Specifications
| المعامل | المواصفة |
|---|---|
| مادة الأسطوانة | 42CrMo (AISI 4140) steel, hard chrome plated |
| Roller Runout | ≤±0.03 mm (concentricity) |
| مادة العمود | فولاذ 40Cr |
| قطر العمود | Ø75 mm |
| Shaft Hardness | HB220–260 |
نظام الحركة
| المعامل | المواصفة |
|---|---|
| Main Motor | 7.5 -11 KW C motor |
| نوع محرك الأقراص | 1.0″ (16B) heavy-duty chain + gear transmission |
| Frequency Inverter | ياسكاوا |
| مُشفِّر | Omron / Koyo |
نظام القطع
| المعامل | المواصفة |
|---|---|
| طريقة القطع | Hydraulic shearing (post-cut) |
| Cutting Motor | 7.5 kW hydraulic pump |
| مادة الشفرة | Cr12Mov, HRC 58–62° |
| Hydraulic Pressure | 12–16 MPa |
Electrical & Control
| المعامل | المواصفة |
|---|---|
| نظام PLC | Siemens PLC + touch screen HMI |
| Frequency Inverter | ياسكاوا |
| مُشفِّر | Omron / Koyo |
| Operating Voltage | 380V–480V / 3Phase / 50Hz or 60Hz (customizable) |
| Operating Mode | Automatic / Manual |
| Language Interface | English / Chinese |
جهاز فك اللفائف
| المعامل | المواصفة |
|---|---|
| النوع | 3–10 Ton hydraulic decoiler (expanding mandrel type) |
| Max Coil Outer Diameter | 1200 مم |
| Coil Inner Diameter Range | 480–520 mm |
| Drive | Motor-driven expansion + pneumatic brake |
| Loading Method | Optional 5 Ton coil car available |
Bearing
| المعامل | المواصفة |
|---|---|
| ماركة | NSK (spherical roller bearings) |
Stacker (Optional)
| المعيار | 2 × 3m manual collection tables (included) |
| Option A | 6m pneumatic auto stacker — USD 10,000 |
| Option B | 12m pneumatic auto stacker — USD 18,000 |
Double Layer vs Single Layer Roll Forming Machine
| الميزة | Single Layer Machine | BELI Double Layer Machine |
|---|---|---|
| Profiles per machine | 1 profile per machine | 2 profiles per machine (upper + lower layer) |
| Factory floor space | 2 machines needed for 2 profiles | 1 machine = ~50% space saving |
| زمن تبديل المقطع | Full roll change: 2–4 hours | PLC layer selection: under 5 minutes |
| Total forming stations | Typically 15–20 stations | 30–50 stations total (varies by profile) |
| التشكيلات | 10–20 m/min | 12–15 m/min (single layer active) |
| Simultaneous operation | N/A | No — layers cannot run simultaneously |
| Investment cost | Cost of 2 separate machines | From USD 35,000 (30–40% less than 2 machines) |
| Best suited for | High-volume dedicated production | Mixed / seasonal production of 2 profile types |
| مادة الأسطوانة | تختلف حسب الشركة المصنعة | 42CrMo (4140), hard chrome plated |
| نظام التحكم | تختلف حسب الشركة المصنعة | Siemens PLC + Yaskawa inverter |
| المحامل | تختلف حسب الشركة المصنعة | NSK spherical roller bearings |
| الضمان | متنوع | 24 شهراً على الماكينة كاملة |
Applications of Double Layer Roll Forming Machine
BELI double layer machines produce two profile types on one machine — customizable combinations include trapezoidal roof panels, corrugated sheets, IBR profiles, step tiles, and wall cladding panels.
Common uses:
- 🔧 Roofing — warehouses, commercial buildings, houses, farm buildings
- 🏢 Wall Cladding — steel buildings, facades, insulated sandwich panels
- ❄️ Cold Storage — cold room walls and ceilings (corrosion-resistant cladding)
- 🏗️ Prefabricated Buildings — container houses, modular buildings, site offices
- 🌉 Infrastructure — airport hangars, station canopies, highway toll booths
- 🔨 Renovation — replacing old roofs (produce both wall + roof panels on one machine)
لماذا تختار Beli Rollforming
Build Quality — Global Parts, Fair Price
BELI uses internationally recognized components throughout every machine:
- 🇩🇪 سيمنز — PLC and touch screen
- 🇯🇵 ياسكاوا — frequency inverter
- 🇯🇵 NSK — bearings
- 🇯🇵 Omron / Koyo — encoders
- 🔩 42CrMo (4140) — chromed rollers
Every machine runs for 48 hours non-stop at the factory before shipment. This catches problems early — so you don’t find them on your factory floor.
BELI vs Chinese Manufacturers
| الميزة | Typical Chinese Maker | Beli Rollforming |
|---|---|---|
| وحدة التحكم المنطقية القابلة للبرمجة | Domestic or unbranded | سيمنز |
| Inverter | Domestic or generic | ياسكاوا |
| المحامل | Unbranded or domestic | NSK (Japan) |
| مادة الأسطوانة | GCr15 or 45# steel | 42CrMo (4140) |
| Roller treatment | Chrome (variable) | CNC machined + hard chrome |
| Roller runout | ±0.05 mm or uncontrolled | ≤±0.03 mm |
| Shaft hardness | Not specified | HB220–260 |
| Cutting blade | Generic Cr12 | Cr12Mov, HRC 58–62° |
| Factory testing | None or brief | 48-hour run test |
| مُشفِّر | Unbranded | Omron / Koyo |
| قطع الغيار | Usually none | Full kit included |
| الضمان | 12 months (limited) | 24 شهرًا |
| Overseas install | Usually not available | Available (5–10 days) |
| After-sales | WhatsApp only | Dedicated manager + remote support |
الخلاصة: Many Chinese makers cut costs with unbranded parts, cheaper steel, and no factory testing. BELI charges more because Siemens/Yaskawa/NSK components and 48-hour testing cost more — but they last longer and break down less.
BELI vs US / European Manufacturers
| الميزة | US / European Maker | Beli Rollforming |
|---|---|---|
| سعر الآلة | USD 120,000–250,000 | USD 35,000–80,000 |
| وحدة التحكم المنطقية القابلة للبرمجة | سيمنز / ألين برادلي | سيمنز |
| المحامل | SKF / Timken / FAG | NSK (equivalent) |
| مادة الأسطوانة | 4140 / D2 / tool steel | 42CrMo (4140 equivalent) |
| مهلة | 16–24 weeks | 90 working days |
| Custom profile design | $5,000–15,000 extra | مشمول |
| الجهد | Standard (e.g., 480V/60Hz) | قابلة للتخصيص |
| After-sales response | 1–4 weeks (parts) | 3–5 days (air freight) |
| تمرين | عادة ما يكون مشمولًا | Included (up to 2 operators) |
| تكلفة قطع الغيار | 2–4× higher | Standard pricing |
| 5-year total cost | USD 180,000–350,000+ | USD 55,000–110,000 |
Bottom line: US and European machines cost 3–5× more لمواصفات مماثلة. نفس العلامات الأساسية (Siemens, NSK)، بجزء بسيط من السعر. توفر BELI أيضًا التركيب في الخارج وضمان 24 شهرًا يتفوق على المعيار الصيني البالغ 12 شهرًا.
What Makes BELI Different
80+ مهندسًا وفنيًا - خبرة عميقة في البحث والتطوير والإنتاج. مدير المصنع Peter Xu: خبرة منذ 2005.
Global Component Brands — Siemens, Yaskawa, NSK, Omron. Parts available worldwide.
48-Hour Factory Run Test — Every machine tested non-stop before shipping. Problems caught early.
Custom Profile Design Included — No extra charge for roll tooling design. Send your drawing or sample.
Turnkey Service — Design → Build → Test → Ship → Install → Train → Support. Full cycle.
Transparent Pricing — Standard vs optional items clearly listed. No hidden fees.
Full Spare Parts Kit — Limit switches, encoder, NSK bearings, seals, fittings. Enough for the first year.
Working Video
Warranty & Delivery
الضمان
- 🕐 24 شهرًا from installation date
- ✅ Covers: mechanical, hydraulic, and electrical components (labor + replacement)
- ❌ لا يشمل: قطع التآكل، والأضرار الناتجة عن سوء الاستخدام أو سوء الصيانة
- ⏰ Based on single-shift (40 hrs/week) — pro-rata for multi-shift
Delivery
- 📦 90 working days after 30% deposit
- 🚢 FOB Shanghai, China
Payment
- 💳 30% deposit (non-refundable) + 70% before shipment
- 📋 Quote valid for 30 days (subject to exchange rate)
التركيب والتدريب
- 👷 Overseas installation available (extra cost)
- ⏱️ 5–10 days on-site (setup, calibration, test runs, training)
- 👨🔧 Up to 2 operators trained
Spare Parts Included
- Limit switches ×3, encoder ×1, NSK bearings ×5
- Pneumatic fittings ×5, hydraulic fittings ×5
- O-ring seals, hydraulic hoses, and other consumables
❓الأسئلة الشائعة
It is a machine that produces two different metal profiles on one base. Common combinations: trapezoidal + corrugated, IBR + step tile, roof panel + wall panel. The two layers share one decoiler, one cutter, and one PLC. They cannot run at the same time — you switch layers on the PLC in under 5 minutes.
Starting from USD 35,000 FOB Shanghai. Price depends on profile types, material thickness, and optional equipment. Popular add-ons: coil car (1,500–3,500),autostacker(1,500–3,500),أأنتتosتأجكإيه(8,000–20,000). Contact BELI for a confirmed quote.
Galvanized steel, color-coated steel, ZINCALUME®, COLORBOND®, aluminum, and stainless steel. Thickness: 0.25–0.8 mm. Yield strength: up to 550 MPa. Feed width: 750–1250 mm (varies by profile). Custom configs available.
A single layer machine makes one profile. To switch, you need a full roll change (2–4 hours). A double layer has two stacked forming lines sharing one base. You switch profiles in under 5 minutes via PLC. It saves ~50% floor space و 30–40% investment vs buying two machines.
12–15 meters per minute. Driven by a 7.5 kW motor with Yaskawa inverter for speed control. Actual speed depends on material and profile type.
سيمنز PLC and touch screen, ياسكاوا inverter, Omron/Koyo encoder, NSK bearings. All CE certified. Supports automatic and manual modes. English and Chinese interface.
42CrMo (4140) steel, hard chrome plated. Runout: ≤±0.03 mm. Shafts: فولاذ 40Cr, Ø75 mm, HB220–260. Sizing rollers at key stations for shape control.
24 شهرًا من التركيب. يغطي المكونات الميكانيكية والهيدروليكية والكهربائية. لا يشمل قطع التآكل والأضرار الناتجة عن سوء الاستخدام. على أساس التشغيل بوردية واحدة.
90 working days after deposit. Overseas installation available (5–10 days on-site: setup, calibration, testing, training). Payment: 30% deposit + 70% before shipment, FOB Shanghai.
الخلاصة
A BELI double layer roll forming machine is a smart investment when you need to produce مقطعين مختلفين بالتحديد — without buying two machines, without doubling your floor space, and without spending hours on roll changes.
Here is what you get with BELI:
- ✅ 2 profiles on 1 machine — switch in under 5 minutes via Siemens PLC
- ✅ Built to last — 42CrMo chromed rollers, NSK bearings, Cr12Mov cutting blades
- ✅ Global brands — Siemens PLC, Yaskawa inverter, Omron/Koyo encoder
- ✅ Tested before shipping — 48-hour non-stop factory run test
- ✅ ضمان 24 شهرًا — double the standard Chinese 12-month warranty
- ✅ Full support — custom profile design, overseas installation, operator training, spare parts kit
- ✅ Fair price — from USD 35,000 FOB Shanghai (30–40% less than two single machines)
Not sure which profile combination suits your market? Contact our sales team with your profile drawings or reference samples. We will recommend the best configuration for your needs — at no extra cost.
📞 Get a free quote: enquiry@belirollforming.com | WhatsApp: +8618616927760
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