Overview & Purpose
IBR Roofing Sheet roll forming machine engineered for the high-speed, precision production of IBR (Inverted Box Rib) Sheets. IBR roof sheeting is a square fluted profile with an effective covering width of 686mm, designed for use as side cladding or roofing material in commercial, industrial and residential buildings. The name IBR is abbreviated from “Inverted Box Rib” and has become a household name in the African building industry. The deep, broad flute design offers excellent drainage characteristics combined with optimum weight versus load/span capabilities.
Key Application: Roofs, wall cladding, and structural components like sheds
Key Components & Technical Specifications
- Uncoiler & Decoiler: Heavy-duty mandrel with motorized arms for handling large steel coils (up to 10 Tons capacity). Integrated brake system prevents uncontrolled unwinding.
- Main Forming Station: The core of the machine. Consists of a series of meticulously machined grade-specific alloy steel rolls, arranged in successive stands (typically 12-18 pairs). Each set of rolls gradually forms the specific IBR rib profile (e.g., triangular, trapezoidal) into the sheet metal.
- Cutting System: A high-precision hydraulic or servo flying cut-off system cuts the continuously formed panel to the pre-set length without stopping the production line, ensuring clean, burr-free edges.
- •Control System: Centralized PLC with a user-friendly HMI (Human-Machine Interface) touchscreen. Allows for storage of numerous product recipes, remote diagnostics, and real-time monitoring of production speed, length, and quantity.
- •Output Conveyor: Motorized rollers support and transport the finished IBR panels away from the machine for stacking or further processing.
| Feature | Specifications |
|---|---|
|
Material and Thickness |
0.3-0.8 mm, PPGI, GI, PPGL, GL, SS Steel, Full Hard. |
|
Coil Width |
914-940 mm. |
|
Coil Weight |
5-10 Tons |
|
Forming Stands |
18-24 stands, as per material to be roll formed |
|
Power Requirement |
15 KW, 3-Phase, 380V/50 HZ( or as per region) |
|
Control System |
PLC+HMI(Siemens/Mitsubishi) |
IBR Roofing Sheet Roll Forming Machine Advantages & Features
- High Efficiency & Output: Fully automated operation dramatically outperforms manual fabrication, enabling mass production with a single operator.
- Superior Consistency & Quality: CNC-machined forming rolls guarantee every panel is identical, eliminating human error and ensuring perfect welds during boiler assembly.
- Material Savings: Precision feeding and cutting minimize end-of-coil waste, optimizing material usage and reducing costs.
- Quick Changeover: The forming roll sets can be designed for quick replacement, allowing the same machine to produce different IBR profiles with minimal downtime.
- Robust Construction: Fabricated from high-strength steel, with heat treatment and surface chromed
- Safety First: Equipped with comprehensive safety guards, emergency stop buttons, and electrical overload protection.
Why Choose Our IBR Roll Forming Machine?
Our machines are not just built; they are engineered for longevity and performance. We provide:
- Custom Engineering: Machines are tailored to your specific IBR profile dimensions and production volume requirements.
- Full Training & Support: Comprehensive on-site installation, commissioning, and operator training.
- Global Spare Parts: Guaranteed availability of critical spares, including forming rolls, to ensure your production never stops.
- Turnkey Solutions: We can supply the complete line, including the uncoiler, leveler, and conveyor systems.
In addition to the IBR Roofing Sheet Roll Forming Machine, Believe Industry Company also supplies a comprehensive range of production equipment to the South African market, including: Crimping Machine for Bull Nose style and roll forming machines for corrugated sheet, widespan roofing, etc, Contact us or WhatsApp now for more information
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