{"id":7689,"date":"2026-11-12T10:40:51","date_gmt":"2026-11-12T02:40:51","guid":{"rendered":"https:\/\/belirollforming.com\/product\/automotive-bumper-beam-roll-forming-machine\/"},"modified":"2026-11-12T12:29:50","modified_gmt":"2026-11-12T04:29:50","slug":"automotive-bumper-beam-roll-forming-machine","status":"publish","type":"product","link":"https:\/\/belirollforming.com\/tr\/product\/automotive-bumper-beam-roll-forming-machine\/","title":{"rendered":"Otomotiv Tampon Kiri\u015fi Rulo Form Makinesi"},"content":{"rendered":"
\n\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Otomotiv tampon kiri\u015fi rulo form makinesi, y\u00fcksek dayan\u0131ml\u0131 \u00e7elik rulosunu tek bir s\u00fcrekli hatta kapal\u0131, kavisli bir tampon kiri\u015fine d\u00f6n\u00fc\u015ft\u00fcr\u00fcr. Rulo bir u\u00e7tan girer. Di\u011fer u\u00e7tan delinmi\u015f, lazer kaynakl\u0131, kavislendirilmi\u015f ve boyuna kesilmi\u015f kiri\u015f \u00e7\u0131kar.<\/p>\n

1.0-1.6 mm \u015ferit, akma dayan\u0131m\u0131 1180 MPa'ya kadar<\/p>\n

Bu otomotiv tampon kiri\u015fi rulo form makinesindeki delme kal\u0131plar\u0131 h\u0131zl\u0131 de\u011fi\u015fim \u00fcniteleridir. \u0130ki kal\u0131p seti, \u00e7ift tezg\u00e2hl\u0131 yerle\u015fimdeki iki kesiti kapsar. \u00dcst ve alt kal\u0131p plakalar\u0131 45 carbon steel, \u00e7al\u0131\u015fan par\u00e7alar ise HRC 58-62'ye sertle\u015ftirilmi\u015f SKD11'dir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t

Otomotiv tampon kiri\u015fi nedir<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Otomotiv tampon kiri\u015fi, tampon kapa\u011f\u0131n\u0131n arkas\u0131ndaki enine \u00e7elik elemand\u0131r. Darbe y\u00fck\u00fcn\u00fc iki \u00e7arpma kutusuna ve ara\u00e7 \u015fasi kollar\u0131na da\u011f\u0131t\u0131r. Ayr\u0131ca sens\u00f6rler, \u00e7ekme kancalar\u0131 ve kapa\u011f\u0131n kendisi i\u00e7in montaj deliklerini ta\u015f\u0131r.<\/p>\n

Binek otomobil kiri\u015fleri ileri y\u00fcksek dayan\u0131ml\u0131 \u00e7elik kullan\u0131r. CR1180T\/950Y-MS gibi kalitelerde akma dayan\u0131m\u0131 1180 MPa'ya ula\u015f\u0131r. A\u011f\u0131rl\u0131\u011f\u0131 d\u00fc\u015f\u00fck tutmak i\u00e7in kal\u0131nl\u0131k 1.0 ile 1.6 mm aras\u0131nda kal\u0131r. Her iki de\u011fer de katalogdan de\u011fil, profil \u00e7iziminden gelir.<\/p>\n

Kesit kapal\u0131d\u0131r. Tek \u015ferit \u00fcst \u00fcste iki h\u00fccreye katlan\u0131r ve lazer kayna\u011f\u0131 diki\u015fi t\u00fcm boyunca kapat\u0131r. Bu sayfadaki \u00f6rnek kesit 38.0 mm geni\u015fli\u011finde ve 121.5 mm y\u00fcksekli\u011findedir. Bu, tipik iki h\u00fccreli bir tampon kiri\u015fidir; sabit bir standart de\u011fildir.<\/p>\n

Preslenmi\u015f bir kiri\u015f her model i\u00e7in ayr\u0131 kal\u0131p gerektirir. Otomotiv tampon kiri\u015fi rulo form makinesi tek bir rulo tak\u0131m seti kullan\u0131r ve delik desenini h\u0131zl\u0131 de\u011fi\u015fimli z\u0131mbalar ile program ayarlar\u0131 \u00fczerinden de\u011fi\u015ftirir. Ayn\u0131 kesiti payla\u015fan bir model ailesinde bu, varyant ba\u015f\u0131na tak\u0131m maliyetini d\u00fc\u015f\u00fcr\u00fcr.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Otomotiv\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Otomotiv tampon kiri\u015fi rulo form makineniz i\u00e7in teklif al\u0131n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t

Otomotiv tampon kiri\u015fi rulo form makinesi nedir<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

Otomotiv tampon kiri\u015fi rulo form makinesinin rulo form tezg\u00e2h\u0131; di\u015fli kutusu tahrikli ve her passeste kamal\u0131 konumland\u0131rma yuvalar\u0131 bulunan HT300 d\u00f6k\u00fcm demir g\u00f6vdeler kullan\u0131r. Rulolar HRC 58-62'ye sertle\u015ftirilmi\u015f Cr12MoV'dur ve CNC tornalarda ta\u015flan\u0131r. Miller 40Cr'd\u0131r, 80 mm \u00e7ap\u0131ndad\u0131r, su verilmi\u015f ve temperlenmi\u015ftir. Hat 1180 MPa malzemede iki vardiya \u00e7al\u0131\u015ft\u0131\u011f\u0131nda d\u00f6k\u00fcm g\u00f6vdeler \u00f6nem kazan\u0131r.<\/p>\n

\u00dc\u00e7 istasyon bu otomotiv tampon kiri\u015fi rulo form makinesini standart bir rulo form makinesinden ay\u0131r\u0131r. 6000 W platform lazer kaynak makinesi kesit diki\u015fini kapat\u0131r. \u00dc\u00e7 passesli hat i\u00e7i kavislendirme \u00fcnitesi, kaynakl\u0131 kiri\u015fi g\u00f6vde kavisine b\u00fcker. Alt\u0131 eksenli robot, par\u00e7a hattan \u00e7\u0131kmadan \u00f6nce iki kesik u\u00e7taki \u00e7apaklar\u0131 al\u0131r.<\/p>\n

Otomotiv tampon kiri\u015fi rulo form makinesinin rulo form tezg\u00e2h\u0131; di\u015fli kutusu tahrikli ve her passeste kamal\u0131 konumland\u0131rma yuvalar\u0131 bulunan HT300 d\u00f6k\u00fcm demir g\u00f6vdeler kullan\u0131r. Rulolar HRC 58-62'ye sertle\u015ftirilmi\u015f Cr12MoV'dur ve CNC tornalarda ta\u015flan\u0131r. Miller 40Cr'd\u0131r, 80 mm \u00e7ap\u0131ndad\u0131r, su verilmi\u015f ve temperlenmi\u015ftir. Hat 1180 MPa malzemede iki vardiya \u00e7al\u0131\u015ft\u0131\u011f\u0131nda d\u00f6k\u00fcm g\u00f6vdeler \u00f6nem kazan\u0131r.<\/p>\n

\u0130ki ba\u011f\u0131ms\u0131z rulo form tezg\u00e2h\u0131 ortak bir zemin ray\u0131 \u00fczerinde durur. Birini d\u0131\u015far\u0131, di\u011ferini i\u00e7eri kayd\u0131r\u0131n ve hatt\u0131 yeniden kurmadan ikinci bir kesit \u00e7al\u0131\u015ft\u0131r\u0131n. M\u00fc\u015fteri ayn\u0131 rulodan ama farkl\u0131 tak\u0131mla iki kiri\u015f \u00fcretti\u011finde bu yerle\u015fimi kullan\u0131r\u0131z.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t

Otomotiv tampon kiri\u015fi rulo form makinesinde \u015fekillendirme passesi say\u0131s\u0131 standart bir makine \u00f6l\u00e7\u00fcs\u00fcne de\u011fil, profil \u00e7izimine g\u00f6re belirlenir. \u00c7i\u00e7ek deseni, g\u00f6vde aral\u0131\u011f\u0131 ve tahrik oran\u0131, hi\u00e7bir rulo kesilmeden \u00f6nce belirlenir. A\u015fa\u011f\u0131daki k\u0131lavuz bu tasar\u0131m \u00e7al\u0131\u015fmas\u0131n\u0131n nas\u0131l yap\u0131ld\u0131\u011f\u0131n\u0131 g\u00f6sterir.<\/p>\n

Rulo form makinesi nas\u0131l tasarlan\u0131r<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t

Hat nas\u0131l \u00e7al\u0131\u015f\u0131r, istasyon istasyon<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

\u015eerit bu istasyonlar aras\u0131nda hi\u00e7 durmaz. Otomotiv tampon kiri\u015fi rulo form makinesinin esas\u0131 budur. Servo besleyiciler, kaynak makinesi ve u\u00e7an makas zamanlamalar\u0131n\u0131 ayn\u0131 hat enkoderinden al\u0131r.<\/p>\n\n\n
Station<\/th>Ne olur<\/th>Kontrol noktas\u0131<\/th><\/tr><\/thead>\n
1. Hidrolik rulo a\u00e7\u0131c\u0131<\/td>Hidrolik genle\u015fme ve pn\u00f6matik disk fren ile otomatik \u015ferit verme<\/td>5 t rulo, 508 veya 610 mm i\u00e7 \u00e7ap, 1500 mm'ye kadar d\u0131\u015f \u00e7ap, 400 mm'ye kadar \u015ferit geni\u015fli\u011fi<\/td><\/tr>\n
2. Makas ve al\u0131n kaynak makinesi<\/td>\u0130ki rulonun d\u00fczensiz u\u00e7lar\u0131n\u0131 keser ve birle\u015ftirir<\/td>Ba\u011flant\u0131 3 dakikan\u0131n alt\u0131nda tamamlan\u0131r, hat \u00e7al\u0131\u015fmaya devam eder<\/td><\/tr>\n
3. Leveler<\/td>D\u00f6rt \u00fcst ve be\u015f alt rulo, HRC 58-62'ye sertle\u015ftirilmi\u015f GCr15, sert krom kaplamal\u0131<\/td>Delme \u00f6ncesi d\u00fcz \u015ferit<\/td><\/tr>\n
4. Servo besleyici ve hidrolik delme<\/td>NC-400 servo besleyici, \u015feridi tek istasyonlu kal\u0131p alt\u0131nda konumland\u0131r\u0131r<\/td>200 mm'lik ad\u0131mda \u00b10.1 mm, 500 mm'lik ad\u0131mda \u00b10.2 mm<\/td><\/tr>\n
5. Rulo form tezg\u00e2h\u0131<\/td>26 \u015fekillendirme passesi art\u0131 yard\u0131mc\u0131 rulolar, d\u00f6k\u00fcm g\u00f6vdeler, di\u015fli kutusu tahriki, her passeste sprey so\u011futma<\/td>1.0-1.6 mm \u015ferit, akma dayan\u0131m\u0131 1180 MPa'ya kadar<\/td><\/tr>\n
6. Platform lazer kaynak makinesi<\/td>6000 W, s\u00fcrekli veya darbeli, su so\u011futmal\u0131, kesit diki\u015fini kapat\u0131r<\/td>0-8 m\/min kaynak h\u0131z\u0131 nihai hat h\u0131z\u0131n\u0131 belirler<\/td><\/tr>\n
7. Hat i\u00e7i kavislendirme \u00fcnitesi<\/td>85 mm milleri olan \u00fc\u00e7 kavislendirme passesi, kaynakl\u0131 kiri\u015fi b\u00fcker<\/td>Kavis, ara\u00e7 g\u00f6vdesi \u00e7izimine g\u00f6re ayarlan\u0131r<\/td><\/tr>\n
8. Servo takipli kesim<\/td>\u00dcst b\u0131\u00e7akl\u0131 ve iki alt b\u0131\u00e7akl\u0131 d\u00f6rt kolonlu hidrolik makas<\/td>\u00b11 mm kesim boyu, yakla\u015f\u0131k 6 mm malzeme kayb\u0131<\/td><\/tr>\n
9. Robotik \u00e7apak alma<\/td>Alt\u0131 eksenli robot, 180 kg ta\u015f\u0131ma kapasitesi, 2702 mm eri\u015fim, otomatik tak\u0131m de\u011fi\u015ftirici<\/td>\u0130ki u\u00e7ta \u00b10.2 mm tekrar konumland\u0131rma<\/td><\/tr>\n
10. \u00c7\u0131k\u0131\u015f masas\u0131<\/td>E\u011fimli, tahriksiz raf; kesilen par\u00e7alar operat\u00f6re do\u011fru kayar<\/td>Tahrik yok, ek kontrol yok<\/td><\/tr>\n<\/tbody>\n<\/table>\n

Bu otomotiv tampon kiri\u015fi rulo form makinesindeki delme kal\u0131plar\u0131 h\u0131zl\u0131 de\u011fi\u015fim \u00fcniteleridir. \u0130ki kal\u0131p seti, \u00e7ift tezg\u00e2hl\u0131 yerle\u015fimdeki iki kesiti kapsar. \u00dcst ve alt kal\u0131p plakalar\u0131 45 carbon steel, \u00e7al\u0131\u015fan par\u00e7alar ise HRC 58-62'ye sertle\u015ftirilmi\u015f SKD11'dir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t

Bu otomotiv tampon kiri\u015fi rulo form makinesinde delik konumu en s\u0131k\u0131 tolerans\u0131 ta\u015f\u0131r. Bunu tam bir rulo boyunca korumak, kesiti \u015fekillendirmekten farkl\u0131 bir sorundur; bu y\u00fczden delme istasyonu ayr\u0131 boyutland\u0131r\u0131l\u0131r.<\/p>\n

Rulo form hatt\u0131 i\u00e7in delme presi nas\u0131l boyutland\u0131r\u0131l\u0131r<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t
\n\t\t\t