Strut Channel Roll Forming Machine Video: 5 Key Components Exposed

To truly understand the quality of a production line, you need to see the details. Our latest strut channel roll forming machine video takes you on a step-by-step tour of the entire manufacturing process. At Beli RollForming, we design our lines for high speed and continuous operation.

In this footage, we don’t just show the machine running; we highlight the five critical components that make this system a market leader.

1. The Foundation: Uncoiler and Leveler

The strut channel roll forming machine video begins at the very start of the line. You will see our heavy-duty Uncoiler and Leveler. This is where the steel coil is loaded. The leveler plays a vital role by flattening the metal strip before it enters the processing stage, removing any coil set curvature. This ensures the final strut channel is perfectly straight.

If you need to handle heavier coils, you might be interested in upgrading this specific component. Check out our dedicated page for the [Hydraulic Decoiler] (Internal Link) to see capacity options.

2. Precision Processing: Servo Feeder and Punch Press

Next, the camera focuses on the Servo Feeder and Punch Press. As seen in the strut channel roll forming machine video, the servo motor feeds the material with high precision. This accuracy is critical for ensuring that the slots on the strut channel are spaced exactly according to UniStrut standards. The hydraulic punch press delivers powerful force to punch through 2.0mm or 2.5mm steel effortlessly.

3. The Speed Buffer: The Accumulator

One of the most important features shown in the strut channel roll forming machine video is the Accumulator (also known as a Loop Pit or Buffer).

Why is this component here? It synchronizes the speed difference between the stop-start action of the punching press and the continuous motion of the roll forming part. This buffer ensures the main motor never has to stop, drastically increasing your daily production output.

For more on how accumulators improve manufacturing efficiency, read this guide on Buffer Management in Production (External DoFollow Link).

4. The Core: Roll Forming Part with Flying Saw Cutoff

The heart of the system is the Roll Forming Part with flying saw cutoff. In the video, you will witness the material passing through multiple stations of GCr15 rollers. These rollers gradually shape the flat strip into the complex “C” shape of the strut channel.

At the end of this section, the flying saw cutoff engages. Unlike a static cutter, the flying saw tracks the speed of the profile and cuts it while it is still moving. This eliminates downtime during the cutting cycle.

5. Final Output: The Collection Table

Finally, the strut channel roll forming machine video concludes at the Collection Table. This auto-stacking or run-out table receives the finished profiles. It allows for easy offloading and packaging, protecting the surface of the galvanized steel from scratches as it exits the machine.