🥇 The Ultimate Din Rail Roll Forming Machine: High-Speed 20 m/min Production for Precision Electrical Profiles
Beli RollForming, a trusted China-based leader in industrial automation equipment, specializes in high-efficiency manufacturing solutions. Our flagship Din Rail Roll Forming Machine is engineered to redefine your production capacity, merging advanced precision with an industry-leading line speed of up to 20 meters per minute.
This state-of-the-art Din Rail Roll Forming Machine creates consistent, durable, and globally compliant din rails (meeting standards like EN 60715). By integrating fast production with user-friendly PLC controls, the machine eliminates costly manual labor bottlenecks, ensuring every electrical part is manufactured to strict ±0.5 mm tolerances for perfect fit and security in:
Electrical Enclosures
Control Panels
Automation Systems
Din Rail Applications: Industries Powered by Our Roll Forming Machine
The primary function of our Beli din rail roll forming machine is to manufacture standard and custom slender metal profiles. These din rails are the backbone used to organize and secure critical electrical components like circuit breakers, sensors, and terminals across various sectors:
Residential Use: Home breaker boxes, smart lighting controls, and EV charging enclosures.
Commercial Use: Office panel boards, data center racks, and security system housings.
Industrial Use: Factory control panels, robotics enclosures, and renewable energy junction boxes (e.g., solar inverters).
Precision Engineering: Components that Define Our Din Rail Roll Former
Every system within our din rail roll forming machine is built for maximal longevity and performance, streamlining your production workflow:
Uncoiler & Precision Leveler
Starts with a robust manual or hydraulic uncoiler (Max 2000 KG capacity) to manage coil stock.
A precision leveler then flattens the metal strip, removing any coil set or wrinkles—a critical step for flawless roll forming quality.
Advanced Roll Forming Section
Feeder & Guider: Ensures the metal is perfectly aligned before forming, preventing costly misalignment errors.
Punching Device: Optional module for adding custom holes or slots necessary for mounting brackets and specialized parts.
Roll Forming Stands: Features 12-18 adjustable stands utilizing high-grade GCr15 bearing steel rollers—expertly shaping the metal into the final, precise din rail profile.
Driven System: A powerful gearbox motor ensures synchronized, highly consistent movement throughout the entire forming process.
Integrated Hydraulic Cutting Device
High-speed, on-demand hydraulic shear cuts finished rails to exact length—eliminating the need for slow, post-production trimming.
Intuitive PLC Controller
A touchscreen Programmable Logic Controller (PLC) allows operators to monitor output, adjust settings, and troubleshoot in real time—enabling precision control without requiring specialized operator skills.
Auto Stacker System
Automatically collects and neatly stacks finished rails, reducing labor costs by an estimated 25-30% and preventing material damage.
Key Technical Specifications of the Din Rail Roll Forming Machine
The Beli RollForming Advantage: Speed, Support, and Quality
| Key Feature | Optimized Options & Range | Manufacturer’s Benefit Statement (SEO Value) |
| Line Speed (Industry-Leading) | 10 m/min→30m/min | Achieve maximum output for high-volume orders, cutting production time in half compared to standard machines. |
| Uncoiler Type | Hydraulic Manual / Automatic | Choose the right efficiency level: from cost-effective manual to automated coil handling (reduces labor). |
| Uncoiler Capacity | 500 kg / 1000 kg / 2000 kg | Accommodates a wide range of coil sizes, reducing frequency of material changeovers. |
| Compatible Material | Galvanized Steel / Stainless Steel / Aluminum | Versatility to produce din rails and other profiles for diverse industrial and construction needs. |
| Material Thickness | 0.5 mm→2.0 mm | Wide operational range handles both thin and heavy-duty profile requirements with precision. |
| Coverage Width | As per drawings | Adaptable design allows for customization beyond standard 35 mm din rail profiles. |
| Roller Material | GCr15 Bearing Steel (Hardened) | Premium, hardened steel ensures exceptional roller longevity, reducing maintenance and maintaining high dimensional accuracy. |
| Forming Stands | 12 / 18 / 24 Stands | Configurable machine length to master complex profile shapes and demanding tight-tolerance production. |
| Driven System | Servo Motor + Gearbox | Superior control and energy efficiency. Servo drive ensures synchronous, precise movement for high-speed cutting. |
| Cutting Type | Hydraulic Guillotine Cut | High-speed, clean, and synchronous cutting on-the-fly, essential for 60m/min operation. |
| Voltage | 380V/50Hz (Customizable) | Ready for international markets with flexible power configurations. |
It’s not just a machine; it’s an investment in productivity. The 20 m/min line speed significantly increases your output, while our precision engineering minimizes rework. As a dedicated China din rail roll forming machine manufacturer, we deliver competitive pricing, superior quality, and robust support:
- Global Reach: Exporting reliable machinery to over 20 countries.
- Unrivaled Support: Providing 24/7 after-sales assistance.
- Warranty: 24 month warranty, and whole life technical support
Ready to boost your electrical component production? Contact us today for a custom quote or learn more about our roll forming machines for elecrtic industry.
For more on DIN rail, visit Wikipedia.
❓Frequently Asked Questions(FAQ)
Absolutely. Our Din Rail Roll Forming Machine is engineered for high precision ($\pm 0.5 \text{ mm}$ tolerance) to ensure every profile meets or exceeds the strict dimensional standards required by EN 60715 for mounting electrical components. This guarantees full compatibility with global circuit breakers and terminal blocks.
Yes. The machine’s tooling can be quickly changed or adjusted to produce standard profiles like TS 35/7.5, TS 35/15 (top hat rail), and TS 15 (G-rail). Our modular design allows for efficient switching between different din rail roll forming configurations.
We use GCr15 Bearing Steel Rollers because they offer superior hardness and wear resistance compared to standard tool steel. This longevity is crucial for high-speed operation (up to 20m/min ), ensuring minimal deformation over millions of linear meters and consistently accurate din rail profiles.
The auto stacker automatically collects and bundles the finished $\text{60 m/min}$ din rail profiles after they are cut by the hydraulic shear. By eliminating the need for manual collection and stacking, this system significantly reduces labor costs, typically by 25% to 30%, while preventing damage to the finished product.
Yes. Our machine is capable of processing both galvanized steel and stainless steel (up to 2.5 mm thickness). This ensures you can meet demands for specialized environments requiring corrosion-resistant din rail components.
Maintenance is designed to be simple. The GCr15 bearing steel rollers are highly durable, minimizing wear. Routine maintenance primarily involves standard lubrication and periodic inspection. Thanks to the robust din rail roll forming design, accessing and replacing tooling (if needed after millions of meters of production) is straightforward and minimizes production downtime.
Yes. Our Din Rail Roll Forming Machine can be configured with an optional online punching device. This feature adds custom holes, slots, or cutouts to the metal strip before the final rolling process, enabling the production of pre-punched din rail profiles perfectly suited for specific wiring and mounting requirements.
As a dedicated China manufacturer and exporter, Beli RollForming provides comprehensive, global support. We offer remote technical assistance and troubleshooting via the machine’s PLC system, detailed operational manuals, and dedicated 24/7 after-sales support to ensure your din rail roll forming machine maintains peak efficiency regardless of your location.
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